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Vacuform Minbari Fighter


spacewolf

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The outer 'feathers' required masters. Looking at what was needed I made the part in two halves. Once pulled, trimmed and put together they would form up with the 'veins' and finish the tail.

 

VaughnWolf5_0458_zpsaa3048dc.jpg

 

They also neatly covered the gaps between the inner 'feathers' and the whole assembly became a part of the model, a very strong join at multiple points.

 

VaughnWolf5_0460_zpsfcd2abc9.jpg

Edited by spacewolf
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Vaughn

 

 

Any more progress on the Ta-183 ?

 

 

John

 

No there hasn't been any John. Life and an operation got in the way, and due to my current living conditions I can't do woodwork in the house so It's sidelined till spring and/ or the vac group build, whichever comes first !

 

Cheers

 

Vaughn

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After getting the tail on, filled and sanded (quite a chore given all the curves !) Looking at the model from front....

 

VaughnWolf5_0459_zps8ea641c2.jpg

 

And back....

 

VaughnWolf6_0479_zps5834595f.jpg

 

I was pretty pleased with how things were going. There was still tones to do though....

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The rear 'rays' were squared up and glued in place...

 

VaughnWolf6a_0523_zps5f65c377.jpg

 

And faired into the wing tip 'veins'. I used a lot of plastic dissolved in glue as my filler on this build, it was both a blessing and a curse, a strong plastic join when it dried, but took forever to dry and often left pinhole air bubbles that had to be filled with regular putty.

 

VaughnWolf6a_0519_zps6e4124b7.jpg

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Hi Vaughn,

 

A quick Q about your mold making technique- Back around post 48 or so, you showed a plank-on-frame structure used to make the body- Did you fill that with anything to make it solid? I always thought hollow molds were a no-no, as they could get crushed during the forming process- thanks!

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Hi Vaughn,

 

A quick Q about your mold making technique- Back around post 48 or so, you showed a plank-on-frame structure used to make the body- Did you fill that with anything to make it solid? I always thought hollow molds were a no-no, as they could get crushed during the forming process- thanks!

 

Hey Lee. No, I didn't fill it at all. I think (it's been years now) I placed a former every two inches and planked with 3/32 hard balsa. sanding would have brought that down to 1/16. I used a similar technique for the fuselage hulls for my Spacewolf so I don't know....being that I use a household vacume cleaner for suction perhaps I get away with it, where as an industrial outfit might use a stronger suction ?....All I know is that I've never had a problem with crushing or distortion on large parts.

 

Cheers

 

Vaughn

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With a lot of the major construction done it was time to get to small details.. and lack of for thought/ enthusiasm came around to bite me on the a**.... I had made the main thrusters and glued the two halves together...forgetting that a flat strip of sheet was going to run through both engines and the rear of the wing to mount them... so I had to carefully cut the openings on both sides of each engine and slide the strip through.. this would have been so much easier if I'd trimmed the openings before I glued the parts together. Also, I had never thought of a blanking plate for the openings of the thrusters.. you could look right down them and see the mounting bar... :BANGHEAD2: ...To fix this I had to cut openings, slide in a blanking plate, glue it, trim it and sand the body of the part smooth again.. Was I happy ?..what do you think ?..

 

VaughnWolf_0298_zpsbff23d3f.jpg

 

VaughnWolf6a_0505_zps7c65794d.jpg

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It had taken me several weeks of going over various sites and information to finally settle on a length for the ship. Once I settled on it, everything fell into place, but I had decided to make a cockpit for it, so to check things I needed a figure. I found an old 1/24th British figure that was missing parts but could be modified enough to let me size things up. I added an arm made from spru and a bit of squadron putty to give him a Minbari bone crest.

 

VaughnWolf5a_0470_zps927843ea.jpg

 

The opening I'd left in the wing center area was perfect for one of the pill vials your super glue comes in. It was a glove fit to the opening of the cockpit and using a bit of balsa to prop the figure up, it looked about right.

 

VaughnWolf5a_0468_zps7ba94968.jpg

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I made up some ring parts from 1/16th doubled, cut slots in them and added 1/16th strips to give the ribbed look from the show, A front cap was made by laminating two disc's. The front part overlapped the rear leaving a 1/16th difference so that it snapped into place into the edge of the vial. The center hole was cut 1/16th larger than the back plate to allow for the cockpit glass.

 

VaughnWolf6_0487_zps1a778e7e.jpg

 

A flat floor was made as the pilot was laying down to fly the ship. The triangular double lights around each rib were cut from sheet and glued in, then the structure was painted the color seen in the show. The assembly was a smooth but tight fit.

 

VaughnWolf6a_0498_zps1bcd7799.jpg

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With the pilot figure in place it matched the views from the show.. I was rather pleased.

 

VaughnWolf6a_0502_zps39f031e4.jpg

 

But, more problems.. as you can see, I'd done the same thing with the front openings as I'd done with the thrusters... they needed blanking plates.. nothing for it but to cut into the parts, cut sheet to shape, glue it in and trim and sand the surface...all the thrusters and openings... brings to mind the old poster that said ' plan a

h

e

a

d'.......

Edited by spacewolf
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The last real construction was the raised blisters around the cockpit. I carved one to shape, then vacuformed over it. A second pull made the bottom half, of which only the front third is used. The parts were glued together...

 

VaughnWolf8012_zps09bb5c84.jpg

 

The stations were drawn on and as each blister was made, glued in place.

 

VaughnWolf8011_zps09d41d8c.jpg

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